Proper powder handling remains one of the most common challenges faced by industrial bakeries worldwide. In order to get consistent results and maintain high-quality products, it is essential for such businesses to handle numerous tricky components — such as flour, sugar, and other powders — in a safe and appropriate manner.
With the wide variety of powders used in the manufacture of fresh and frozen baked goods, things can become considerably complex given the different characteristics and properties unique to each powdered component.
From contamination prevention to dust control and safety, bakeries must be well-equipped with the right systems to handle their powdered ingredients, without compromising product quality or risking their workers’ health. Pneumatic powder handling solutions and conveying systems can be greatly advantageous in this regard.
Here are some ways using pneumatic bulk powder handling systems and equipment can benefit industrial bakeries from all around the world:
1. Improved Product Quality
The use of pneumatic conveying systems for powder handling can help industrial bakeries in achieving higher product quality. Pneumatic conveyors feature high throughput capabilities and can keep the powdered ingredients separated from one another, allowing for maximum precision when measuring out different components. This helps avoid cross-contamination between bulk powders and ensures that the compositions used to create recipes are properly mixed and proportioned.
2. Enhanced Product Consistency
Pneumatic powder handling systems also help ensure that the same quality is achieved in each and every batch of the final product. These systems are designed to be highly efficient — they can quickly and precisely measure out the required amounts, mix them together, and then transport them to their destination with minimal dust or material loss along the way. As such, pneumatic conveyors eliminate product variation and inconsistency, providing for consistent results for industrial bakeries.
3. Better Dust Control
Another key advantage of utilising pneumatic powder handling equipment is improved dust control in your manufacturing facility. Pneumatic conveying systems feature a closed-loop design that helps keep powdered ingredients contained within the system when transferring them from one stage to another. This helps reduce the risk of dust clouds spreading and contaminating the working environment, ultimately ensuring a safe and healthy workplace for employees.
4. Optimised Cost Efficiency
Pneumatic powder handling systems also offer considerable cost savings to industrial bakeries in the long run. As they are highly automated, they can help reduce labour costs while still maintaining high levels of accuracy in product production. This means that bakeries can benefit from improved efficiency with fewer resources — all while cutting down on waste materials and keeping energy consumption under control.
5. Greater Flexibility and Scalability
Finally, pneumatic conveying systems are not only incredibly efficient but also highly flexible and scalable in nature. They can be easily adapted to suit a variety of processes and operations — from simple transfer applications such as blow-off, to more complex ones like metering or vacuum loading. In other words, industrial bakeries can customise the system to best fit their needs, allowing for much more flexibility and scalability than that offered by manual or mechanical means.
Get the Powder Handling Solutions You Need from Pneu Powders
While pneumatic powder handling systems offer a wide range of benefits to industrial bakeries, it is paramount that you source these essential assets from a credible and experienced provider. At Pneu Powders Systems, we specialise in pneumatic handling and conveying systems, and provide a comprehensive selection of food manufacturing solutions.
With over 30 years of experience, our team commits to providing tailor-made powder handling solutions to meet all your powder handling needs and more. Get in touch with us today for more information and let us help you incorporate the system you need to optimise your bakery operations.
